Large-Scale Power Distribution Panel for Marine Survey Vessel Support Equipment
Sector:
Marine & Shipbuilding
Type:
New Build - Control System
Platform:
Siemens
Certification:
CE / UKCA
Summary
DelaControl designed, built, and tested a large multi-section high-current power distribution panel for a marine survey services organisation, providing switched and protected distribution of power across multiple high-current circuits serving hydraulic power units, compressors, and ancillary equipment aboard a vessel support installation.
Challenge
The customer required a substantial multi-section power distribution panel capable of handling two independent 800A vessel supply incomers, each feeding multiple high-current outgoing circuits to hydraulic power units, compressors, and other onboard equipment, along with a further 400A sub-distribution section and two external supply sections at 125A each.
The panel was to be housed within a shipping container environment, imposing a strict height limit of 2,300mm. Cable management was required both horizontally at the top and bottom of the enclosure and vertically between sections, with bottom cable entry via a plinth. Power monitoring instrumentation was required on the front of each main supply section, and all MCBs and MPCBs were to be fitted with auxiliaries for panel diagnostics.
Solution
DelaControl engineered and manufactured a five-section power distribution panel built to IP54, designed to DelaControl's standard practices and compliant with BS EN 60204, BS EN 61439-1, and BS EN 61439-2. The panel was sized to fit within the container height constraint, with a plinth arrangement to facilitate bottom cable entry. All low-voltage control gear and circuit protective devices were Siemens throughout, and all metalwork was powder coat painted to RAL 7035.
The two main 800A incomer sections each incorporated Siemens 800A switch disconnectors, Sifam Tinsley current transformers, and Schneider PM5310 power monitoring meters mounted on the panel front. Outgoing circuits across all sections were protected by a combination of Siemens SENTRON moulded case circuit breakers and Siemens miniature circuit breakers rated appropriately for each load, ranging from 16A to 400A. The sub-distribution sections used Schneider comb busbars with individual MCB-protected outgoing ways, while solid copper busbar and nVent Eriflex components formed the internal power distribution backbone.
Full electrical design was produced in EPlan, with drawings supplied in both native and PDF formats. A Declaration of Conformity, signed inspection and test certificate (including torque verification records), and thermal calculations produced using Rittal Therm software were all provided as part of the documentation package. Pre-delivery testing was carried out at DelaControl's Bristol facility prior to delivery.
Key Facts
• Five-section power distribution panel built to IP54
• Two independent 800A switch-disconnector incomer sections
• 400A sub-distribution section with 12-way three-phase distribution
• Two 125A external supply sections with two-phase distribution
• Schneider PM5310 power monitoring meters on each 800A incomer section
• Six 800/5A current transformers (Sifam Tinsley) across the two main incomer sections
• Siemens SENTRON MCCBs ranging from 40A to 400A throughout
• All low-voltage control gear and circuit protective devices: Siemens
• Electrical design produced in EPlan; drawings supplied in native and PDF format
• Panel height constrained to 2,300mm for shipping container installation
• Thermal calculations performed using Rittal Therm software
• Pre-delivery FAT carried out at DelaControl's Bristol facility


