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​Legacy System Upgrades & Obsolescence Solutions

DelaControl helps manufacturers extend the life of existing machinery by upgrading legacy and obsolete control systems. Our retrofit solutions replace outdated automation with modern, reliable control technology — reducing downtime and avoiding the cost of full equipment replacement.

Future-Proof Your Machinery

Upgrading to modern controllers will ensure your machine stays running smoothly, intergrating robust new control technologies that enhance process efficiency. DelaControl will make your systems scalable, secure and ready for tomorrow.

Mitigate Risk, Improve Safety

Obsolete control systems are a weakness in your industrial environment, exposing your operations to downtime, data breaches and safety hazards. DelaControl’s upgrade services will keep your control systems up to date with the latest safety standards and technology, protecting your operations and personnel.

No Downtime, No Hassle

Our team know how to upgrade control systems with precision and speed, with minimal impact on your production. We understand the importance of getting your operations up and running smoothly, as quickly as possible.

Bespoke Upgrade Solutions

Every industrial environment is different. DelaControl offers customised upgrade solutions that fit your operational needs, budget and long term strategy. We are consultative - we work with you to assess your current system, identify weaknesses and design an upgrade path that meets your goals.

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Extend the life of your machinery with DelaControl. We offer specialised upgrade solutions for obsolete control systems, tested thoroughly prior to site installation. Utilising both physical and digital test environments, we simulate your operating conditions, ensuring faster installation and commissioning.

Our Upgrade Process

Stage 1 - Assessment and Planning

 

Comprehensive evaluation of your existing control system to identify potential risks and areas for improvement.

Stage 2- Solution Design

 

Creation of a customised upgrade plan that specifies the modern controllers and technologies best suited to your needs. Creation of electrical drawings using the latest versions of design packages, EPlan or AutoCAD.

 

Stage 3 - Control System Build and Test

 

We build your control system using calibrated tools and test equipment. All components are sourced from authorised UK based suppliers. DelaControl is committed to using high quality, durable components in our control systems from leading automation brands such as Siemens, Schnieder, Rockwell and ABB. This gives our systems robust longeivty and industry leading funtionality.

 

Stage 4 - Software Creation

Working closely with the design team, our software engineers will create clean, maintainable code, capable of extracting optimal performance out of your machine whilst improving operator experience with our user friendly HMI screen design. 

Stage 5 - Implementation and Integration

Skilled execution of the upgrade, ensuring compatibility with existing systems and minimal disruption to operations.

Stage 6 - Testing and Validation

 

Rigorous testing of the upgraded system to confirm operational integrity and performance enhancement.

Stage 7 - Training and Support

 

Providing your team with the necessary training and ongoing support to ensure smooth operation of the new system.

Click these links to learn more about how we design, build and program our control systems.

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